Category: Hardware

  • The Oscilloclock Core

    Over the years, folks out there have reached out to me with all sorts of crazy ideas about cases and housings for scope clocks and custom CRT displays. Here are some interesting examples:

    • The console of a vintage pipe organ
    • An ancient grandfather clock
    • A cylindrical case made of some exotic wood
    • A “cathedral” style vintage radio

    Essentially, these people wanted just the innards of an Oscilloclock, which they would build into their own case. Could I help out?

    Absolutely! For people who want to roll their own cases, and who have experience handling high voltage electronics and CRTs, I occasionally prepare custom board sets that are lovingly hand-assembled, tested, and tweaked for optimum performance with a given CRT. Here we go:

    The Oscilloclock Core

    Oscilloclock Core, hand-crafted in 2015 for a discerning customer in Germany
    An Oscilloclock Core, hand-crafted in 2015 for a discerning customer in Germany
    The standard Oscilloclock Core layout, on a test acrylic mounting
    The standard Oscilloclock Core layout, on a test acrylic mounting

    I supplied this particular unit with an 8SJ42J Chinese-made CRT, just for testing purposes. This is a 3″ PDA tube with a highly restrictive rectangular viewing area, but the customer found it just great for checking things out!

    What comes with it?

    Here’s what’s comprises the typical Oscilloclock Core:

    • 1 x Fully assembled and programmed Control Board (optional on-board GPS)
    • 1 x Fully assembled Deflection Board (latest ultra-linear revision)
    • 1 x Fully assembled Power Board optimised for a given CRT (latest revision with options: onboard high-bandwidth blanking amplifier, rotation coil supply, auto fan speed control, unblanking plate modulation, and isolated bright/dim input)
    • 1 x Fully assembled CRT Board (optional; an external blanking amplifier recommended when the CRT cable is longer than 50cm)
    • 1 x Rotary encoder
    • 1 x Worldwide 9V power supply (high quality wall wort unit, commercial ratings)
    • 1 x Garmin GPS unit with 5m cable; wired to board-side connector (not required for onboard GPS)
    • 1 x Set of standard inter-board and CRT harnesses for testing and reference (10kV/3kV silicone melt-proof used for HV cables, other LV cabling also heat-resistant)
    • 1 x Cast acrylic test mounting assembly, fitted with the boards, ready for testing out-of-the-box with your CRT
    • 1 x Ceramic adjustment screwdriver
    • Service documentation (schematics, board layouts, complete Digikey BOMs, harness specs)
    • All components are latest available types sourced within the last 6 months, 0.1% or 1% tolerance resistors, minimum 2 x rated working voltage capacitors, all lovingly hand-mounted by myself
    • All boards sprayed with HV lacquer for moisture and arcing protection
    • 2-week satisfaction guarantee. But no long-term warranty on board-only purchases

    Naturally, the lengths of all harnesses and inter-board cabling can be customized according to the owner’s requirements. And there is also an Oscilloclock Core Cube arrangement, where the boards are stacked to reduce the length and width of the overall unit.

    What CRTs does it support?

    The Power Board and Deflection Board are increasingly flexible with each revision, but I insist on performing all configuration of the Core here in my lab. This allows me to tweak for maximum performance, and provide a proper satisfaction guarantee.

    Typically I work with the owner to recommend a CRT based on preferences such as size, colour, and aesthetics. However in cases where the owner already has a CRT in mind, and I don’t have the particular CRT or a close equivalent, I ask the owner to send me one to test against. Or, I simply procure one; after all, one can never have too many CRTs!  (Though my better half does not agree…)

    The current Oscilloclock Core board revisions meet the following operating parameters:

    • Maximum cathode to deflection voltage of 2175V
    • Maximum accelerator voltage of 3525V for PDA type CRTs
    • 6.3V heater, max 0.7A
    • Support for “Deflection Blanking” CRTs (see treatise here)
    • CRT rotation coil supply (+/-5V)
    • Precision deflection amplifier capable of driving +/- 275V with 0.1% linearity

    Like what you see?

    Check out the Availability page for more information, and of course see the Gallery for some unique CRT creations – many with an Oscilloclock Core at their heart!

  • Heads Up!!

    Recently I received a most intriguing request: I was asked to build a self-contained, super-bright X-Y display unit with 3-inch CRT, for use in an “HUD“. Hmm…

    Holographic Utterance Device?
    Horizontally Unstable Doohickie?

    Fortunately, I didn’t need to guess any further. As I was once an avid flight simulator enthusiast, I quickly hit upon the correct meaning: Head-Up Display. This is a mechanism that overlays instrumentation or map data onto the view looking forward from the cockpit, so that the pilot doesn’t have to look down to see this information.

    HUD in an F-18 aircraft. Source: AC Aviation Life
    HUD in an F-18 aircraft. Source: AC Aviation Life

    Wikipedia has a great introduction to HUDs and their history, but Mike’s Flight Deck has the definitive tome for flight simulator enthusiasts who want to actually build an HUD. According to Mike, the system employs various optical paraphernalia, but at the heart of the mechanism is what lies closest to my own heart – a CRT Display!

    Oscilloclock 3-inch X-Y-Z display, custom-built for an HUD
    An Oscilloclock 3-inch X-Y-Z display unit, optimized for use in an HUD
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  • Fresh from Oscilloclock Labs – a new VectorClock creation, commissioned for the office of a world-famous film and television director:

    Tek 520 VectorClock - S/N 002 (image published with permission of the owner)
    Tek 520 VectorClock – S/N 002 (image published with permission of the owner)

    This unit is based on an original Tektronix 520 vectorscope, which is the predecessor of the 520A that was used in the first VectorClock, described here. This custom conversion employs several key enhancements, and performance has never been better!

    Be sure to check out videos on my YouTube channel.

  • VGA display… On a 3″ scope tube!

    Yes, you’ve all thrown away your lunky old CRT monitors, in favour of sleek ultra-thin LCD displays. And, you thought you’d never see another one again…

    But this CRT display has a twist! It’s round. It’s small at just 3 inches diameter. And it’s awfully cute.

    Oscilloclock 3-inch CRT VGA Display Assembly - overview

    Last year, I was approached by a dedicated flight simulation enthusiast, who needed a radar indicator to use in a fighter cockpit replica. The indicator should employ a CRT, for the most realistic look. Could Oscilloclock design and construct such a display?

    It didn’t take much convincing! Diverging only temporarily from building clocks, I took up the challenge to create my first raster-scan CRT display unit. In the ensuing months, difficulties sprang forth from every direction in the project, but ultimately I was able to avoid a diraster (sic) and deliver a functional assembly:

    See more related videos on my YouTube channel

    The Setup

    The key component of this setup is a new prototype VGA Board that converts a VGA signal into analogue X and Y outputs. Both analogue intensity and binary blanking outputs are provided.

    Oscilloclock VGA Board prototype
    Oscilloclock VGA Board prototype

    The X and Y outputs drive an Oscilloclock Deflection Board, while the binary blanking output drives the blanking amplifier in a CRT Board. Blanking isolation, heater, and HV supplies are provided by a Power Board.

    Oscilloclock Deflection Board - modified for ultra-linear HV output
    Deflection Board – modified for ultra-linear HV output
    CRT Board - heavily modified for improved frequency response
    CRT Board – modified for improved frequency response
    Power Board - with improved optocoupler
    Power Board – with improved optocoupler

    It all looks so easy! But noooo. Astute readers will recall from other posts that every Oscilloclock project involves sleepless slumbers, horrific hair-pulling, and forgotten family members. Let’s see what caused me grief this time…

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  • From the Archives – a 400-LED Oscilloscope

    Long, long ago… In a workshop far away…

    Recently, I’ve seen quite a few search hits and even an enquiry regarding the 400-LED dual-trace oscilloscope that I briefly mentioned on my History page. With renewed enthusiasm therefore, let’s take a trip down history lane and see what I was doing back in 1990!

    A compact dual-trace 1MHz DC scope - what more could a high school kid want?
    A compact dual-trace 1MHz DC scope – what more could a high school kid want?
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