Summer is over! But even as cool weather sets in, the Oscilloclock.com lab is smoking hot, preparing for…
Visit the Oscilloclock.com booth, and check out the luxury 2013 edition Model 1S – to be announced in this blog at end October. One unit will go on sale at the event!
Last month’s post about the Heathkit Oscilloclock generated tremendous interest, and I’ve heard from several folks keen to try their hand at preserving their own beloved instruments.
… so let’s take a brief look at what was involved in the Heathkit OR-1 conversion!
Approaches to conversion…
There are many approaches to retrofitting a scope into an Oscilloclock, but it really boils down to how much of the original circuit you want to re-use, vs. what you will bypass with Oscilloclock boards.
From 1947 to 1992, the U.S. based Heath Company produced electronic kits for everything you can imagine: radios, TVs, computers, robots, ham gear, and electronic test equipment. Yes, you guessed it – they also produced kits for oscilloscopes!
My Grandpa purchased one such scope, the Heathkit OR-1, around 1960. He wanted to kick off a new career in electronics repair, and the ‘build-your-own-equipment’ approach to training was in full bloom at the time. Also, since this was before the era of cheap overseas manufacturing, he could buy a Heathkit far cheaper than an assembled scope.
Heathkit OR-1 manual – a work of art
Unfortunately, Grandpa’s electronics career never really took off. But decades later, he introduced me to his gorgeous oscilloscope, and boy – did that kick MY career off! Much later, the OR-1 came to live with me. (You can read a bit more about my affinity for this scope in my History page.)
The problem is, I have too many oscilloscopes. But I don’t have enough Oscilloclocks. What more fitting way to keep Grandpa’s legacy alive, than to retrofit his Heathkit?
In Transformer Corner Part 3, I looked at how to choose materials for a custom HV transformer. One way was to pull stuff from the junk-box – I did this in my early Prototype. The much, much better way was to use an off-the-shelf core with documented specs.
Let’s look at winding up the transformer. It’s amazingly easy to get a workable result!
In Transformer Corner Part 2, I looked at the power supply used in my early Prototype, and showed how to determine the key requirements for the HV transformer.
Now, let’s see how I could choose the materials and design the transformer – without any pesky mathematical formulae!
The end goal – a hand-wound HV transfomer!
Picking a core
The first challenge was to find a suitable core from my junk box. First off, recall from Part 1 that this couldn’t be iron (too ‘slow’ for 151 kHz), and it couldn’t be air (too ‘weak’ for 25mA). I suppose I could have tried plastic, milk, or even beer – but I knew better. I knew about a substance called Ferrite.