Last month’s post about the Heathkit Oscilloclock generated tremendous interest, and I’ve heard from several folks keen to try their hand at preserving their own beloved instruments.
… so let’s take a brief look at what was involved in the Heathkit OR-1 conversion!
Approaches to conversion…
There are many approaches to retrofitting a scope into an Oscilloclock, but it really boils down to how much of the original circuit you want to re-use, vs. what you will bypass with Oscilloclock boards.
From 1947 to 1992, the U.S. based Heath Company produced electronic kits for everything you can imagine: radios, TVs, computers, robots, ham gear, and electronic test equipment. Yes, you guessed it – they also produced kits for oscilloscopes!
My Grandpa purchased one such scope, the Heathkit OR-1, around 1960. He wanted to kick off a new career in electronics repair, and the ‘build-your-own-equipment’ approach to training was in full bloom at the time. Also, since this was before the era of cheap overseas manufacturing, he could buy a Heathkit far cheaper than an assembled scope.
Heathkit OR-1 manual – a work of art
Unfortunately, Grandpa’s electronics career never really took off. But decades later, he introduced me to his gorgeous oscilloscope, and boy – did that kick MY career off! Much later, the OR-1 came to live with me. (You can read a bit more about my affinity for this scope in my History page.)
The problem is, I have too many oscilloscopes. But I don’t have enough Oscilloclocks. What more fitting way to keep Grandpa’s legacy alive, than to retrofit his Heathkit?
In Transformer Corner Part 3, I looked at how to choose materials for a custom HV transformer. One way was to pull stuff from the junk-box – I did this in my early Prototype. The much, much better way was to use an off-the-shelf core with documented specs.
Let’s look at winding up the transformer. It’s amazingly easy to get a workable result!
In Transformer Corner Part 2, I looked at the power supply used in my early Prototype, and showed how to determine the key requirements for the HV transformer.
Now, let’s see how I could choose the materials and design the transformer – without any pesky mathematical formulae!
The end goal – a hand-wound HV transfomer!
Picking a core
The first challenge was to find a suitable core from my junk box. First off, recall from Part 1 that this couldn’t be iron (too ‘slow’ for 151 kHz), and it couldn’t be air (too ‘weak’ for 25mA). I suppose I could have tried plastic, milk, or even beer – but I knew better. I knew about a substance called Ferrite.
In Transformer Corner part 1, I introduced one of the key parts of the Oscilloclock – the HV transformer, and tried to illustrate some of the concepts and history behind it.
Next, let’s explore the Prototype’s power supply configuration. This will tell us a lot more about the transformer I had to wind!
Power supply design
My greedy little Oscilloclock wanted lots of different voltages…
